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Capex · The annual small-project portfolio

Which small projects get funded, and what does deferring cost?

Most capital at an operating site goes out in a hundred or more small lines: exchanger bundles, safety upgrades, tank repairs, energy savings, a new grade. Capex fits them to the envelope, the crews and the turnaround calendar, and puts a price on every line that waits.

Output: a plan that fits the envelope and respects crew capacity and turnaround windows; the cost of each deferral, not only its saving; sanction batches routed to the right approver.

Who it is for

For the people who run the annual round

CFOs, finance controllers, capex committees and plant heads. Every budget holder still owns their requests; Capibud decides the round on one envelope instead of letting each list run until its pot is empty.

  • CFO
  • Finance controllers
  • Capex committees
  • Plant and unit heads
  • Maintenance and turnaround planners

Questions it answers

  1. Which lines are funded this year, and which wait?
  2. What does each deferral cost in expected loss, not just what it saves?
  3. Do we meet every statutory and HSE deadline?
  4. Can contractor crews and turnaround windows absorb the plan?
  5. Who has to approve which projects, and how long will that take?

What Capibud produces

A round you can defend line by line

The plan is solved as one optimisation over every line, every quarter and every crew pool, and compared with the methods most companies use today.

01

A funded plan

Lines and start quarters chosen within yearly budgets, category floors and ceilings, and commitments already in execution.

02

Cost of deferral

The expected loss each deferred reliability or HSE line carries, and how much of it is avoidable.

03

Statutory deadlines met

Mandatory HSE and regulatory items scheduled before their deadlines, with the basis for each recorded.

04

Crew and window load

Mechanical, electrical and civil crew demand by quarter against capacity, with seasonal derates and turnaround base load.

05

Method comparison

The same budgets and scenarios run through rank-by-ROI, mandatory-plus-ROI and last year's split, side by side.

06

Sanction batches

Projects grouped by approver under your delegation of authority, with typical cycle times so FY starts are not missed.

Worked example

A plant's capex round, four ways

Illustrative example — figures invented; not a client or a Capibud demo

In this invented example, 64 projects at a process plant, requesting $410M with 22 already in execution, compete for a $260M two-year envelope. The table compares four ways of choosing on that same portfolio, with the same budgets and the same scenarios.

Ranking by ROI funds 49 lines and looks efficient, but leaves 7 of the 11 mandatory HSE and regulatory items past their deadline. Capibud's plan meets all 11, carries less deferral cost and has a better bad year.

The full round, including crews and approval batches, is in the capex round example.

Four methods, same budgets Illustrative example · $M
MethodExpected valueBad year(P10)Deferral costFundedMandatory met
Capibud plan588402415711 of 11
Rank by ROI55736188494 of 11
Mandatory, then ROI541370635211 of 11
Last year's split472318555411 of 11

Illustrative example — figures invented for illustration; not a client or a Capibud demo. Bad year is the P10 value: nine scenarios in ten do better. Last year's split spends only $199M of the envelope.

What the plan asks of the site Capibud plan
Mechanical crews, peakQ2 FY30, against capacity109%
FY28 budget usedclose to binding98%
Premium crewscost across the plan$1.6M

Percentages scale to 150%. Invented figures. The overload is priced as premium or travelling crews; the committee can add capacity or move work.

How it works

From request sheets to sanction batches

1CollectRequest sheets from every unit are read as submitted, in ₹ crore, lakh or millions, with each value traced to its cell.
2ClassifyLines are tagged by category, unit and driver; statutory items are matched to their regulation and deadline.
3RiskOverrun reference classes, hazard priors for deferred reliability work and benefit uncertainty are simulated per line.
4SolveOne optimisation chooses lines and start quarters within budgets, category bounds, crews, turnarounds and dependencies.
5SanctionFunded lines are batched by approver and routed; overrides are recorded with who made them and why.

What it connects to

Sustaining capex meets growth capex

The capex round draws on the same money as new plants and recovery plans. In the committee, the best unfunded sustaining lines compete directly with everything else.

Committee

Groups on the envelope

Capex categories enter the pooled plan as funded and best-unfunded groups.

The capital committee
Execute

Shared crews

Project tie-ins and turnarounds draw on the same contractor crews.

Execute
Brain

Mid-year changes

Price moves and new requests re-open the plan through a priced proposal.

The brain
Record

Overrides kept

Every forced or excluded line is recorded with its reason and approver.

The record

Honest limits

What Capex does not do

The plan is only as good as the requests. Capibud makes the trade-offs explicit; it does not invent the benefits.

  • Benefits come from the requests. If a unit overstates a saving, the plan inherits it. Capibud applies benefit uncertainty by category and flags outliers.
  • Hazard priors are estimates. The expected loss of a deferred line rests on reliability priors you should review and replace with your own failure history.
  • No ERP connector yet. Request sheets and ledgers arrive as files; native ERP import is on the roadmap.
  • The committee decides. The optimiser proposes; overrides are allowed and recorded, and the plan is never applied without approval.

Bring us this year's capex round.

A Decision Sprint can take one annual allocation from your request sheets to a routed sanction plan in six weeks.

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