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Industry brief · Materials, infrastructure & industry
Mining & metalscopper, lithium, iron ore, coal; concentrators & smelters
Open-pit and underground mines with processing (concentrators, heap leach, lithium conversion) and downstream smelting/refining. 2026 features record copper prices (~USD 13,500/t), a depressed-but-recovering lithium market, new seaborne iron ore (Simandou) and Indian coal expansion. Mega-projects carry a 27% mean real cost overrun (Flyvbjerg 2026, N=886), with geology, permitting, water/tailings and host-country risk dominating.
Pack v1.0.0 · updated 5 Oct 2026 · 20 cited sources · 14 parameters · 11 swing factors.
At a glance
Pack defaults with their low–high range. Overruns are sector means as a share of the original budget or schedule. All parameters and sources
Sub-industries
Capex intensity ranges by configuration. The unit changes with the asset, so compare within a row, not across rows.
| Sub-industry | Capex intensity | Notes |
|---|---|---|
| Copper mine + concentratorOpen-pit/block-cave porphyry with SAG/ball milling and flotation. | 18,000–45,000USD per annual tonne Cu | Quebrada Blanca 2 and Oyu Tolgoi illustrate the top end; Oyu Tolgoi went from USD 4.6bn (2010) to ~USD 10bn (2013) (https://en.wikipedia.org/wiki/Oyu_Tolgoi_mine). |
| Copper smelter & refineryFlash smelting, converting, electrorefining; acid plant. | 1,800–6,000USD per tpa cathode | India (Adani Kutch Copper) at the low end; Western greenfield at the high end; TC/RCs near zero in 2025-26 squeeze smelters (estimate). |
| Lithium (spodumene, brine/DLE, clay) + conversionConcentrate, carbonate or hydroxide production. | 15,000–75,000USD per tpa LCE | Thacker Pass (clay) backed by a USD 2.26bn DOE loan; DOE took 5% stakes in Oct 2025 (https://en.wikipedia.org/wiki/Lithium_Americas). |
| Iron ore mine + rail + portBulk open-pit mining, beneficiation/pelletising, heavy-haul rail and export port. | 60–250USD per annual tonne | Simandou: ~USD 20bn for mine, rail and port, up to 95 Mtpa (https://en.wikipedia.org/wiki/Simandou_mine). |
| Opencast coal (India)Coal India / SCCL mega-OCPs with FMC conveyors and rail sidings. | 12–30USD per annual tonne | Jayant expansion 20→38 Mtpa INR 25,560 cr; Gevra 70 Mty INR 11,816 cr (MoSPI PAIMANA). |
| Zinc/lead mines & smeltersUnderground mines with roast-leach-electrowin smelters (Hindustan Zinc, Boliden). | 3,000–8,000USD per tpa metal | estimate |
Value chain
Inputs
- ore reserves & mining licences
- diesel & explosives
- electricity
- water / desalinated water
- grinding media & reagents
- haul trucks, shovels, mills
- labour & contractors
- sulphuric acid / lime / soda ash
Process
- exploration & resource definition
- drill-blast-load-haul
- crushing & grinding
- flotation / leaching / beneficiation
- tailings management
- smelting & converting
- refining (electrorefining / conversion)
- rail/port logistics
Outputs
- copper concentrate & cathode
- lithium concentrate, carbonate & hydroxide
- iron ore fines, lump & pellets
- thermal & coking coal
- zinc, lead, silver
- by-products: gold, molybdenum, sulphuric acid
Parameters
14 parameters: 1 sourced, 13 informed estimates. The bar shows the low–high range with the default marked; estimates are labelled and never presented as observed data.
| Parameter | Default & range | Evidence | Source |
|---|---|---|---|
| Capex intensity(copper default)Greenfield porphyry copper incl. infrastructure. | 30,000 USD per annual tonne Curange 15,000–50,000 | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Construction monthsLarge concentrators 3-5 years post-FID; underground block caves longer. | 48 monthsrange 30–72 | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Cost overrun meanFlyvbjerg et al. 2026 Table 1: mining mean real cost overrun 1.27 (N=886), 16.9% of projects >50% overrun. | 27%range 0%–100% | sourcedas of 5 Oct 2026 | arxiv.org |
| Schedule overrun meanMoSPI Mines ministry: anticipated costs +30% vs original in Q1 FY26; schedule slippage typically 20-40% (estimate). | 30%range 0%–100% | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Asset life (years)Reserve-life driven. | 25 yearsrange 12–60 | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| WACCNominal USD; higher for frontier jurisdictions (DRC, Mongolia, Guinea). | 10%range 8%–14% | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Typical IRR | 15%range 8%–25% | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| UtilizationConcentrator availability × throughput vs nameplate. | 88%range 75%–95% | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Opex % of revenue | 55%range 35%–80% | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| EBITDA marginCopper majors at 2026 prices; lithium producers much lower. | 42%range 20%–60% | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Ramp up (months) | 24 monthsrange 12–48 | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Strip ratio | 2.5 waste:orerange 0.5–6 | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Concentrator power kWh per t | 20 kWh per t orerange 12–30 | estimateas of 5 Oct 2026 | Informed estimate; no single source |
| Royalty rateof revenue | 5%range 2%–12% | estimateas of 5 Oct 2026 | Informed estimate; no single source |
What moves value
Sorted by expected cost (probability × cost impact). Impacts are typical values for the sector; each one is driven by the shared factors listed, which is how one shock reaches several projects at once.
Market signals
What moves the case
Key variables with their typical range and what they hit in the model.
| Variable | Typical range | Affects |
|---|---|---|
| Copper priceRecord ~USD 13,500/t monthly avg (Jul 2026); +10% price ≈ +20-30% mine EBITDA for mid-cost producers (estimate). | 7,500–14,500USD/t | Revenue |
| Iron ore priceSimandou ramp adds supply; cost-curve support ~USD 80-90 (estimate). | 80–160USD/dmt | Revenue |
| Coal price (Newcastle/Australia)India's Coal India sells largely at notified prices; imports track seaborne. | 90–400USD/t | Revenue |
| Lithium hydroxide CIF CJKPrice collapse 2023-25 deferred many projects; ~USD 15/kg in Oct 2026. | 8–80USD/kg | Revenue |
| Nickel and zinc pricesBy-product and base-metal credits. | 2,000–30,000USD/t | Revenue |
| Diesel / crude oilDiesel 10-20% of open-pit mining cost (estimate); 2026 Gulf war spike. | 55–130USD/bbl | Opex |
| Electricity priceConcentrators ~15-25 kWh/t ore; smelters & refineries power-intensive. | 280–360index | Opex |
| Ore head gradeGrade decline is the structural cost driver for copper. | 0.3–1.5% Cu (or % Li2O, % Fe) | Revenue, Opex |
Show 4 more variables
| Variable | Typical range | Affects |
|---|---|---|
| Copper treatment/refining chargesBenchmark TCs fell to ~zero in 2025-26 — smelter margin squeeze (estimate). | 0–90USD/t concentrate | Revenue |
| Metal mining services costContractor and drilling inflation. | 100–200index | Capex, Opex |
| Price minus all-in sustaining costPrimary margin driver for copper/zinc projects. | 1,000–8,000USD/t | Revenue, Opex |
| US 10Y TreasuryLong-dated project finance and streaming/royalty pricing. | 3–5.5 | Financing |
Price feeds (16)
| Series | Source / id | Unit | Frequency |
|---|---|---|---|
| Global price of copper | PCOPPUSDMFRED | USD/t | monthly |
| Global price of iron ore | PIORECRUSDMFRED | USD/dmt | monthly |
| Global price of coal, Australia | PCOALAUUSDMFRED | USD/t | monthly |
| Global price of nickel | PNICKUSDMFRED | USD/t | monthly |
| Global price of zinc | PZINCUSDMFRED | USD/t | monthly |
| Global price of aluminum | PALUMUSDMFRED | USD/t | monthly |
| PPI: copper, nickel, lead & zinc mining | PCU212230212230FRED | index | monthly |
| PPI: metal mining services | PCU2131142131140FRED | index | monthly |
Show 8 more feeds
| Series | Source / id | Unit | Frequency |
|---|---|---|---|
| Brent crude | DCOILBRENTEUFRED | USD/bbl | daily |
| PPI: industrial electric power | WPU0543FRED | index | monthly |
| US 10Y Treasury | DGS10FRED | % | daily |
| COMEX copper futures | HG=FYahoo | USD/lb | daily |
| Lithium hydroxide CIF CJK futures (CME) | LTH=FYahoo | USD/kg | daily |
| Iron ore 62% Fe futures | TIO=FYahoo | USD/dmt | daily |
| Global X Copper Miners ETF | COPXYahoo | USD | daily |
| NIFTY Metal | ^CNXMETALYahoo | index | daily |
Listed tickers (24)
Market context only: these prices tend to react first when a driver moves. Named for context; no affiliation.
Operators · 19
- COALINDIA.NS Coal India NSE · IN
- NMDC.NS NMDC NSE · IN
- HINDZINC.NS Hindustan Zinc NSE · IN
- VEDL.NS Vedanta NSE · IN
- HINDCOPPER.NS Hindustan Copper NSE · IN
- GMDCLTD.NS Gujarat Mineral Development Corp NSE · IN
- FCX Freeport-McMoRan NYSE · US
- SCCO Southern Copper NYSE · US
- ALB Albemarle NYSE · US
- LAC Lithium Americas NYSE · US
- MP MP Materials NYSE · US
- RIO Rio Tinto NYSE · EU
- BHP BHP NYSE · APAC
- VALE Vale NYSE · LATAM
- GLEN.L Glencore LSE · EU
- AAL.L Anglo American (Anglo Teck) LSE · EU
- ANTO.L Antofagasta LSE · EU
- BOL.ST Boliden Nasdaq Stockholm · EU
- KGH.WA KGHM Polska Miedź WSE · EU
Suppliers · 4
- BEML.NS BEML (mining equipment) NSE · IN
- CAT Caterpillar (mining fleet) NYSE · US
- EPI-A.ST Epiroc Nasdaq Stockholm · EU
- METSO.HE Metso Nasdaq Helsinki · EU
Proxys · 1
- COPX Global X Copper Miners ETF NYSE Arca · US
Trends and research findings
Trends
- Copper at record highs2026-2030
FRED global copper price averaged USD 13,543/t in Jul 2026 (+38.6% y/y), the highest in the series; COMEX traded ~USD 6.5/lb in Oct 2026.
- US copper tariff and critical-minerals industrial policy2025-2030
50% s232 tariff on semi-finished copper from 1 Aug 2025 (cathode exempt); April 2026 restructuring of metals tariffs; US government taking equity stakes (DOE 5% in Lithium Americas and Thacker Pass, Oct 2025).
- Simandou reshapes iron ore2026-2030
Rio Tinto/Winning consortium began Simandou exports in Nov-Dec 2025 (~USD 20bn mine, rail and port; up to 95 Mtpa).
- Copper M&A super-cycle2025-2027
Anglo American and Teck agreed a merger of equals (9 Sep 2025) to form Anglo Teck with >70% copper exposure; shareholder and Canadian approvals Dec 2025.
- Permitting breakthroughs in the US2026-2035
Resolution Copper land exchange completed 16 Mar 2026 after the Supreme Court declined to hear the Oak Flat appeal (May 2025).
- Energy shock from the 2026 Gulf war2026-2027
Brent averaged USD 103-117/bbl in Mar-May 2026; diesel-heavy open-pit costs and sulphur/acid supply (Gulf exports) disrupted.
Research findings
- Reference class: mining
Flyvbjerg, Budzier & Christodoulou (2026): mining projects mean real cost overrun 27% (N=886), with 16.9% exceeding +50%; oil & gas 31%, tunnels 36%.
- MoSPI Ministry of Mines overrun
Q1 FY2025-26: 8 Ministry of Mines projects original INR 7,560 cr vs anticipated INR 9,846 cr (+30.2%); coal (117 projects) INR 189,935 cr → INR 199,308 cr (+4.9%).
- MoSPI PAIMANA Mar 2026
Metals & mining: 6 projects, INR 9,689 cr → INR 11,900 cr (+22.8%); coal: 119 projects, INR 189,003 cr original, 26% spent.
- Case: Oyu Tolgoi escalation
Estimated cost to production rose from USD 4.6bn (2010) to ~USD 10bn (2013); initial-stage overrun USD 5.1bn → 7.1bn.
- Case: Quebrada Blanca 2
Development plan lagged schedule in 2025 due to tailings-handling difficulties.
- Global copper supply
World mine copper production ~22.8-22.9 Mt in 2024.
- Capibud MoSPI schedule parse (coal)
Coal projects (n=75 parsed): 28% delayed, median delay 0 months, but a long tail (mean delay 17 months).
KPIs, regions and who builds
KPIs the pack tracks
Regional notes
| India | Coal-led capex (Coal India mega-OCPs, MDO model), iron ore (NMDC), zinc (Hindustan Zinc) and critical-minerals auctions under the National Critical Mineral Mission (2025). MoSPI: Mines projects +30% anticipated cost; land, forest and rehabilitation are the critical path. |
|---|---|
| United States | Permitting reform (FAST-41), equity stakes by DOE/DoD, s232 copper tariffs and FEOC rules drive domestic lithium, copper and rare-earth projects; Resolution Copper cleared land exchange in 2026. |
| Europe | Critical Raw Materials Act benchmarks (10% extraction, 40% processing, 25% recycling by 2030); Strategic Projects list; local opposition (e.g., Jadar in Serbia) and high power costs constrain smelting. |
| Middle East | Saudi Ma'aden and UAE investors acquiring overseas stakes; Gulf energy/acid supply disrupted by the 2026 war. |
| Latin America | Chile/Peru copper (water/desal, tailings, social licence), Argentina/Chile lithium brine, Brazil iron ore. |
Who builds and operates
Named for context; no affiliation. These are public market participants drawn from the research behind the pack. They are not Capibud clients or partners.
Operators · 14
- Coal India World's largest coal miner; MoSPI tracks ~117 coal projects ≥INR 150 cr (Gevra 70 Mty, Jayant 20→38 Mtpa).
- NMDC India's largest iron-ore miner; slurry pipeline & pellet projects.
- Hindustan Zinc (Vedanta) Integrated zinc-lead-silver; expansion plans (estimate).
- Hindustan Copper Only vertically integrated state copper miner; ore capacity expansion (estimate).
- Vedanta / Adani (Kutch Copper) Custom copper smelting; Adani Kutch 0.5 Mtpa phase 1 (estimate).
- Freeport-McMoRan Grasberg (2025 landslide trapped seven workers), Morenci; sees +50% copper demand by 2040.
- Rio Tinto Oyu Tolgoi, Simandou (exports from Dec 2025), Resolution Copper (land exchange completed 16 Mar 2026), Jadar lithium.
- BHP Escondida, Pilbara iron ore, coking coal (BMA).
- Anglo Teck (Anglo American + Teck) Merger of equals announced 9 Sep 2025, approved Dec 2025; QB2 tailings issues.
- Glencore Copper, cobalt, coal; trading.
- Vale Iron ore, nickel, copper (Vale Base Metals).
- Codelco / Antofagasta Chilean copper; Codelco structural projects overrun (estimate).
- Albemarle / SQM / Lithium Americas Lithium; Thacker Pass production starting 2026-27.
- KGHM / Boliden European copper/zinc mining & smelting.
Suppliers · 11
- Caterpillar / Komatsu / Hitachi CM / Liebherr Haul trucks, shovels; autonomy and trolley-assist electrification.
- Epiroc / Sandvik Drill rigs, underground loaders, BEV fleets.
- Metso / FLSmidth Crushers, SAG/ball mills, flotation, filtration.
- ABB / Siemens Gearless mill drives (long-lead, 18-24 months, estimate).
- Weir Group Slurry pumps, HPGR.
- Bechtel / Fluor / Hatch / Worley / Ausenco EPCM for mega-projects.
- Outotec (Metso) / Mitsubishi Materials / Aurubis tech Flash smelting and converting technology.
- Orica / Dyno Nobel / Solar Industries Explosives; Solar Industries (India).
- BEML / L&T (mining equipment & EPC) Indian dumpers, dozers; MDO contracts.
- Thiess / BGR Mining / MDO contractors Mine developer-operators for Coal India blocks.
- Veolia / IDE / Acciona (desalination) Seawater desal & pipelines for Chilean/Peruvian mines.
Customers · 6
- Copper fabricators & wire/cable makers Grid, data centres, EVs; US 50% tariff on semi-finished copper (Aug 2025), cathode exempt.
- Steelmakers China, India, Japan, Korea mills.
- Power utilities NTPC and state gencos absorb ~80% of Coal India output (estimate).
- Battery cathode makers & cell OEMs LG ES, CATL, Panasonic; IRA/FEOC rules.
- Galvanisers & brass makers Construction and automotive.
- Smelters (custom) TC/RC market; China dominates smelting.
Project template
Work breakdown
Share of total duration per step; steps overlap where predecessors allow, as the bars show. O / ML / P are optimistic, most-likely and pessimistic multipliers on each step's duration; the hatched tail is the pessimistic case.
| ID | Step & timing | Share | O / ML / P |
|---|---|---|---|
| M100 | Resource definition, PFS/DFS & reserve statementDevelop · factors: Labour | 15% | 0.9 / 1 / 1.5 |
| M200 | ESIA, mining licence, water rights & community agreementsDevelop · factors: Policy | 18% | 0.9 / 1 / 2 |
| M300 | FEED & detailed engineering (EPCM)Engineer · EPC · factors: Labour | 12% | 0.9 / 1 / 1.3 |
| M400 | Long-lead procurement: SAG/ball mills, GMDs, crushers, mining fleetProcure · OEM · factors: Electrical equipment, Steel, Copper | 20% | 0.9 / 1 / 1.5 |
| M500 | Early works: access roads, camp, water & construction powerConstruct · EPC · factors: Construction materials, Labour, Oil | 10% | 0.9 / 1 / 1.4 |
| M600 | Pre-stripping / underground developmentConstruct · EPC · factors: Oil, Labour | 18% | 0.9 / 1 / 1.5 |
| M700 | Concentrator civils, structural steel & mechanical erectionConstruct · EPC · factors: Steel, Construction materials, Labour | 25% | 0.9 / 1 / 1.5 |
| M800 | Tailings storage facility & water reclaimConstruct · EPC · factors: Construction materials, Oil, Policy | 15% | 0.9 / 1 / 1.7 |
| M900 | Power supply (transmission/substation) & desal/water pipelineConstruct · EPC · factors: Electrical equipment, Grid queue, Steel | 15% | 0.9 / 1 / 1.6 |
| M1000 | Concentrate logistics: pipeline, rail, port load-outConstruct · EPC · factors: Steel, Policy | 14% | 0.9 / 1 / 1.6 |
| M1100 | Commissioning: dry/wet, first ore & first concentrateCommission · EPC · factors: Labour | 6% | 0.9 / 1 / 1.5 |
| M1200 | Ramp-up to nameplate throughput & recoveryCommission · factors: Labour, Power price | 12% | 0.8 / 1 / 1.8 |
Cost breakdown
Share of capex by line, with the commodity exposure of each line (the share of that line that moves with the commodity).
Financial template
Revenue model
Sale of payable metal in concentrate or cathode at LME/COMEX-linked prices less TC/RCs, freight and royalties; bulk commodities sold at index (e.g., 62% Fe) with quality adjustments; Indian coal at notified/e-auction prices.
Margin driver
Price minus all-in sustaining cost
Ramp-up
2 years to steady state
How Capibud uses this pack
A pack is a starting position, not a forecast. When a mining & metals decision opens in Capibud, pack v1.0.0 is copied in and pinned to that decision. The 14 parameters, 11 swing factors and templates the committee saw stay attached to the decision record, even after the pack is next refreshed.
Parameter ranges and WBS durations seed the P50, P80 and P90 for capex, schedule and value. Your own estimates, vendor quotes and actuals replace pack defaults line by line, and the record shows which numbers are still defaults.
Each swing factor is wired to shared factors; here the heaviest are policy, labour, construction materials and steel. A move in one factor hits every exposed project in the same scenario, which is how the capital committee sees concentration across a book rather than project by project.
The 16 price feeds and 24 listed tickers feed the brain, which watches for drivers moving outside their pack range and drafts the change for a person to review.
Shared factors behind this pack's swing factors
- Policy
- Labour
- Construction materials
- Steel
- Electrical equipment
- Grid queue
- Interest rates
Capex tied to a shared factor
- Steel24.8%
- Construction materials14.6%
- Electrical equipment13.1%
- Labour8.8%
- Oil8.6%
- Policy2.5%
- Copper2%
Sources
Every link opens the original source in a new tab. Values marked as estimates are informed estimates by the Capibud research team.
- fred.stlouisfed.orghttps://fred.stlouisfed.org/series/PCOPPUSDM
- fred.stlouisfed.orghttps://fred.stlouisfed.org/series/PIORECRUSDM
- fred.stlouisfed.orghttps://fred.stlouisfed.org/series/PCOALAUUSDM
- fred.stlouisfed.orghttps://fred.stlouisfed.org/series/PZINCUSDM
- fred.stlouisfed.orghttps://fred.stlouisfed.org/series/PNICKUSDM
- arxiv.orghttps://arxiv.org/abs/2606.15757
- paimana-proj.mospi.gov.inhttps://paimana-proj.mospi.gov.in/Content/ArchiveReport/quarterly/2025-26/QPISR_QR_1st_2025-26.pdf
- paimana-proj.mospi.gov.inhttps://paimana-proj.mospi.gov.in/Content/ArchiveReport/flash/2025-26/FlashReport_March_2026.pdf
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Tariffs_in_the_second_Trump_administration
- en.wikipedia.orghttps://en.wikipedia.org/wiki/2026_Strait_of_Hormuz_crisis
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Oyu_Tolgoi_mine
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Quebrada_Blanca
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Simandou_mine
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Anglo_American_plc
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Resolution_Copper
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Lithium_Americas
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Thacker_Pass_lithium_mine
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Freeport-McMoRan
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Grasberg_mine
- en.wikipedia.orghttps://en.wikipedia.org/wiki/Copper
Bring us one real decision in mining & metals.
We start it from the Mining & metals pack v1.0.0: 14 parameters, 11 swing factors and the 12-step project template, pinned to your decision.